Recently, we visited the site of the biomass steam boiler project in Anhui Liquor Industry. The project is designed and contracted by Henan Huatai Petrochemical Equipment Co., Ltd. and has been in stable operation for two years. The complete set of equipment smoothly empowers the entire process of brewing production for enterprises, and empowers the traditional brewing industry with clean energy technology, forming a practical case of industrial waste recycling, energy conservation, environmental protection and efficient production.

From refined design of drawings, intelligent production and manufacturing, to standardized on-site installation and regular operation and maintenance, Huatai Co., Ltd. adheres to the core concepts of safety, efficiency, environmental protection, and energy conservation throughout the entire process. The 35 ton biomass boiler operates continuously and stably for a long time, with uniform and regular furnace flames and stable and controllable steam output. With solid process quality and mature operation and maintenance system, it provides continuous and reliable thermal energy guarantee for the large-scale brewing production of Yingjia Liquor Industry.

Full process customized general contracting, adapted to the differentiated energy consumption needs of the brewing industry

The biomass boiler solution implemented this time is precisely tailored to the dynamic energy consumption scenarios of brewing production, and can flexibly adjust peak shaving and accurately supply energy according to the energy demand of different sections, effectively avoiding energy waste and insufficient energy supply problems. At the level of intelligent control, the equipment is equipped with a DCS distributed control system, which can monitor core operating parameters such as steam pressure, medium temperature, furnace negative pressure, and fuel supply in real-time 24 hours a day. It automatically regulates the feeding, blowing, and induced draft systems to achieve intelligent and automated operation of the equipment, helping to reduce manual operation and maintenance costs and improve energy supply stability.

Low emission governance, adhering to the bottom line of industrial green development

To match the high-end ecological brewing positioning of the enterprise, Huatai Co., Ltd. has upgraded a complete set of professional flue gas treatment equipment, equipped with SCR furnace external denitrification technology and bag dust removal system, to build a complete flue gas purification system. Through precise temperature control denitrification process, harmful substances such as nitrogen oxides in flue gas are effectively purified. Combined with secondary bag dust removal process, the dust particles in flue gas are efficiently removed. The entire system runs stably, and the flue gas emission indicators meet the national low emission standards. After purification treatment, the particulate matter emissions in flue gas are stable and meet the standards.

After the project was implemented, the enterprise successfully established a closed-loop production mode of brewing waste → clean energy → brewing heating. The solid waste of distiller's grains, which originally required cost for external transportation, is converted into clean fuel for production, effectively solving the problem of external transportation and disposal of distiller's grains solid waste. Compared to traditional coal-fired and gas-fired energy supply models, this biomass energy supply solution helps reduce the overall fuel cost of enterprises, improve energy utilization efficiency, and realize the ecological value of turning waste into treasure and using waste for energy supply.

Deeply cultivating technological innovation and continuously empowering industries for low-carbon upgrading

For many years, Huatai Co., Ltd. has been focusing on industrial boiler technology innovation and scenario based applications, deeply cultivating the field of biomass energy utilization, and accumulating rich project implementation experience and technical reserves. Relying on independent research and development capabilities and a rigorous quality control system, we can provide customized and integrated energy-saving and carbon reduction solutions for multiple industries such as wood processing, food brewing, centralized heating, and light manufacturing.